Bro Wreckers
We built this page to help you to order replacement parts for your wreckers. For owners of Bro original wrecker bodies we have included answers to the most frequently asked repair and "how do I" questions. Call Sweden +46 (0)550 15666 Mail to Den här e-postadressen skyddas mot spambots. Du måste tillåta JavaScript för att se den.
Forks and Lift Bars
The forks and cross bars has been re-designed during the years. The 3 cross bars has been replaced with one universal style.

Spare parts

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Specification
High speed Low speed Pulling capacity, inner rope turn 3,300 lbs 66,000 lbs outer rope turn 2,200 lbs 41,800 lbs Rope speed, inner rope turn 66'/min 14'/min outer rope turn 111'/min 17'/min Oil Pressure, max. 200 bar Oil flow 20 gal/min Drum diameter 7,5" -
Hydraulic Drawing circuit
- 1. Hydraulic Pump.
- 2. Control Valve.
- 3. Hydraulic Block, Over centre valves, shuttle valve and pressure gauge outlet are assembled in a block and mounted directly to the hydraulic motor.
- 1. Over centre valves. This valve enable a load to be lowered at a controlled rate, without falling.
- 2. Shuttle valve, whose function is to channel the oil pressure to the winch's spring-loaded brake and pressure gauge outlet.
- 3. Sequence valve. This valve regulate the winch's rope speed and pulling capacity.
- 4. Pressure gauge outlet, with M16 connection thread.
- 4. Hydraulic spring-loaded brake, which automatically brakes the load when the control valve is moved to the neutral position -or if the oil pressure is lost.
- 5. Hydraulic Motors, connection thread R 1/2"
- 6. Strainer 250 microns degree of purity.
- 7. Filter
- 8. Hydraulic Reservoir.
- 9. Pipes and Hoses, should have the following dimensions:
Pump inlet line 1 1/4" - 1 1/2"
Return line 1"
Pressure line, Hose 1/2" Tube Dia. 18 x 1.5 mm.
Pilot line Tube Dia. 8-10 x 1.0 mm
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Winch Gear
1 63 53 274 drum shaft 1 2 500 006 bolt m6s 10x25 fzb 8.8 17 3 63 53 226 spacer 1 4 800 901 seal ring ss 2290 cb 90x110x12 1 5 63 52 228 bearing cover 1 6 63 53 229 gasket 1 7 801 710 roller bearing 22216 cc 1 8 63 53 299 cover 1 9 800 925 support ring 1 10 801 702 ball bearing 6208 1 11 63 53 261 gasket 1 12 801 706 roller bearing 22211 cc 1 13 802 204 locking screw vsti m22x1.5 ed 1 14 63 53 262 gasket 1 15 63 53 259 inspection cover 1 16 800 003 bolt m6 s 8x20 fzb 8.8 12 17 63 53 129 shaft 1 18 63 52 109 gear 1 19 63 53 252 spacer 1 20 63 52 242 gasket 1 21 63 53 263 cover 1 22 63 53 302 shaft 1 23 63 53 301 cover 1 24 8000 502 key sms 2306 12x8x45 1 25 63 53 100 gear 1 26 800 005 bolt m6s 10x20 fzb 8.8 6 27 63 53 297 cover 1 28 63 53 244 gasket 1 29 800 401 locking ring ss 1581 sga55 1 30 800 703 ball bearing 6211 1 31 63 53 242 spacert 1 32 63 53 268 spring 1 33 63 53 267 spring 1 34 800 065 bolt sk6ss 10x12 14.9 1 35 63 53 241 dog clutch 1 36 63 53 107 clutch release fork 1 37 800 402 locking ring ss 1581 sga 80 2 38 63 53 230 spacer 1 39 63 53 105 gear assy 1 40 800 008 bolt m6ss 12x25 fzb 8.8 3 41 63 53 112 cable guard 1 42 63 53 257 eye bolt ring 1 43 800 017 stop screw sk6 ss 12x25 14.9 2 44 63 53 108 cable drum, assy 1 45 63 53 310 gear housing 1 -
Motor, Brake abd Free Wheel
1 800 196 bolt mc6s 8x25 12.9 12 2 63 53 354 free wheel hub 1 3 801 101 gasket 2 4 801 705 free wheel 1 5 63 53 233 free wheel flange 1 6 800 906 seal ring ss 2950cb 55x80x10t 2 7 63 53 308 gear 1 8 800 507 key sms 2306 8x7x40 1 9 800 502 key sms 2306 12x8x45 1 10 800 165 bolt mc6s 80x90 12.9 12 11 63 31 109 spring pressure brake 1 12 800 036 bolt mc6s 10x20 8.8 6 13 63 53 312 brake bracket 1 14 63 53 305 gasket 1 15 800 938 seal ring sms2290cb 40x62x7 1 16 801 702 ball bearing 2 17 800 925 support ring 1 18 63 01 246 gasket 1 19 800 015 bolt mc6s 12x30 12.9 2 20 801 229 motor OMR 160 1 -
Air Free Spool Assy
6 800 144 bolt mc6s 10x16 fzb 8.8 2 8 800 902 o-ring 1 11 63 53 314 cylinder 1 12 63 53 239 piston 1 13 800 903 o-ring 1 14 800 202 nut ml6m 16 fzb 8 1 15 63 53 240 washer 1 16 800 403 lock ring ss 1582 sgh55 1 -
Side Cover Plate
1 63 53 104 friction brake 1 2 63 53 266 spring 1 3 63 53 225 cover 1 4 800 005 bolt m6s 10x20 8.8 6 5 63 53 279 outer bearing housing 1 6 63 53 224 bearing cover 1 7 801 706 roller bearing 22211 CC 1 8 63 53 220 brake nipple 1 9 801 707 shaft nut KM 6 1 -
Hydraulic Block Assy
1 68 01 219 hydraulic pipe 1 2 68 01 222 hydraulic pipe 1 3 802 244 fitting 4 4 65 23 111 hydraulic block 1 5 802 152 fitting 1 6 800 334 tredo ring 2 7 802 203 collar screw 2 8 68 01 217 hydraulic pipe 1 9 802 250 fitting GE 8PLM 1 10 802 273 fitting EVW16PSR3/4 2 11 68 01 216 hydraulic pipe 2 12 65 23 103 sequence valve 1 13 65 23 104 over center valve 2 14 802 253 fitting GE16PSR 2 -
Hydraulic Factory Settings
- 1. Free spool the winch drum unless there is no cable on the drum. Loose the locking nut on the overcenter valve (1) Pull to wind the cable in (keep it free spooled). Turn the setscrew # 1 until gauge shows ~800 psi. To increase pressure - turn the screw to the left. To reduce pressure - turn the screw to the right.
- 2. Push the lever to rewind or back out the winch cable. (still keep it in free spool mode) Loose the locking nut on the overcenter valve (2) Turn set screw # 2 until the gauge shows ~1000 psi. The pressures can varies a little, the importance is that the out going pressure is higher ~ 200 psi than going in.
- 3. Pull to wind the cable in. Loose the locking nut on the sequence valve (3) Turn the setscrew # 3 until the pressure is ~1250 psi the winch will change to high speed when you reach 1200.1300 psi. Your winch is now set as it was from the factory and should work without any problems. Make sure the filter is OK as a high back pressure will affect the winch performance. (Note that some winches have the block turned 90 degree to the right than what the picture shows. The settings are still the same.)
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