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BRO WRECKER

REPLACEMENT PARTS

We built this page to help you to order replacement parts for your wreckers. For owners of Bro original wrecker bodies we have included answers to the most frequently asked repair and "how do I" questions.

Contact

Pontus Mörth

Phone: +46 (0)550 - 156 66
Mobile: +46 (0)70 - 862 81 99
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Parts diagram for MAS 10 Winch.

The secondary winch is mounted on top of the boom on the BRO 200 & 800 models and underneath the boom on the 250 series. Please select from the menu the part you are looking for. If you need further assistance please call us toll free +46 (0)550 15666
Main Winch

  • Specification

     High speedLow speed
    Pulling capacity, inner rope turn 3,300 lbs 66,000 lbs
    outer rope turn 2,200 lbs 41,800 lbs
    Rope speed, inner rope turn 66'/min 14'/min
    outer rope turn 111'/min 17'/min
    Oil Pressure, max. 200 bar  
    Oil flow 20 gal/min  
    Drum diameter 7,5"  

  • Hydraulic Drawing circuit

    • 1. Hydraulic Pump.
    • 2. Control Valve.
    • 3. Hydraulic Block, Over centre valves, shuttle valve and pressure gauge outlet are assembled in a block and mounted directly to the hydraulic motor.
      • 1. Over centre valves. This valve enable a load to be lowered at a controlled rate, without falling.
      • 2. Shuttle valve, whose function is to channel the oil pressure to the winch's spring-loaded brake and pressure gauge outlet.
      • 3. Sequence valve. This valve regulate the winch's rope speed and pulling capacity.
      • 4. Pressure gauge outlet, with M16 connection thread.
    • 4. Hydraulic spring-loaded brake, which automatically brakes the load when the control valve is moved to the neutral position -or if the oil pressure is lost.
    • 5. Hydraulic Motors, connection thread R 1/2"
    • 6. Strainer 250 microns degree of purity.
    • 7. Filter
    • 8. Hydraulic Reservoir.
    • 9. Pipes and Hoses, should have the following dimensions:
      Pump inlet line 1 1/4" - 1 1/2"
      Return line 1"
      Pressure line, Hose 1/2" Tube Dia. 18 x 1.5 mm.
      Pilot line Tube Dia. 8-10 x 1.0 mm

  • Winch Gear

    1 63 53 274 drum shaft 1
    2 500 006 bolt m6s 10x25 fzb 8.8 17
    3 63 53 226 spacer 1
    4 800 901 seal ring ss 2290 cb 90x110x12 1
    5 63 52 228 bearing cover 1
    6 63 53 229 gasket 1
    7 801 710 roller bearing 22216 cc 1
    8 63 53 299 cover 1
    9 800 925 support ring 1
    10 801 702 ball bearing 6208 1
    11 63 53 261 gasket 1
    12 801 706 roller bearing 22211 cc 1
    13 802 204 locking screw vsti m22x1.5 ed 1
    14 63 53 262 gasket 1
    15 63 53 259 inspection cover 1
    16 800 003 bolt m6 s 8x20 fzb 8.8 12
    17 63 53 129 shaft 1
    18 63 52 109 gear 1
    19 63 53 252 spacer 1
    20 63 52 242 gasket 1
    21 63 53 263 cover 1
    22 63 53 302 shaft 1
    23 63 53 301 cover 1
    24 8000 502 key sms 2306 12x8x45 1
    25 63 53 100 gear 1
    26 800 005 bolt m6s 10x20 fzb 8.8 6
    27 63 53 297 cover 1
    28 63 53 244 gasket 1
    29 800 401 locking ring ss 1581 sga55 1
    30 800 703 ball bearing 6211 1
    31 63 53 242 spacert 1
    32 63 53 268 spring 1
    33 63 53 267 spring 1
    34 800 065 bolt sk6ss 10x12 14.9 1
    35 63 53 241 dog clutch 1
    36 63 53 107 clutch release fork 1
    37 800 402 locking ring ss 1581 sga 80 2
    38 63 53 230 spacer 1
    39 63 53 105 gear assy 1
    40 800 008 bolt m6ss 12x25 fzb 8.8 3
    41 63 53 112 cable guard 1
    42 63 53 257 eye bolt ring 1
    43 800 017 stop screw sk6 ss 12x25 14.9 2
    44 63 53 108 cable drum, assy 1
    45 63 53 310 gear housing 1

  • Motor, Brake abd Free Wheel

    1 800 196 bolt mc6s 8x25 12.9 12
    2 63 53 354 free wheel hub 1
    3 801 101 gasket 2
    4 801 705 free wheel 1
    5 63 53 233 free wheel flange 1
    6 800 906 seal ring ss 2950cb 55x80x10t 2
    7 63 53 308 gear 1
    8 800 507 key sms 2306 8x7x40 1
    9 800 502 key sms 2306 12x8x45 1
    10 800 165 bolt mc6s 80x90 12.9 12
    11 63 31 109 spring pressure brake 1
    12 800 036 bolt mc6s 10x20 8.8 6
    13 63 53 312 brake bracket 1
    14 63 53 305 gasket 1
    15 800 938 seal ring sms2290cb 40x62x7 1
    16 801 702 ball bearing 2
    17 800 925 support ring 1
    18 63 01 246 gasket 1
    19 800 015 bolt mc6s 12x30 12.9 2
    20 801 229 motor OMR 160 1

  • Air Free Spool Assy

    6 800 144 bolt mc6s 10x16 fzb 8.8 2
    8 800 902 o-ring 1
    11 63 53 314 cylinder 1
    12 63 53 239 piston 1
    13 800 903 o-ring 1
    14 800 202 nut ml6m 16 fzb 8 1
    15 63 53 240 washer 1
    16 800 403 lock ring ss 1582 sgh55 1

  • Side Cover Plate

    1 63 53 104 friction brake 1
    2 63 53 266 spring 1
    3 63 53 225 cover 1
    4 800 005 bolt m6s 10x20 8.8 6
    5 63 53 279 outer bearing housing 1
    6 63 53 224 bearing cover 1
    7 801 706 roller bearing 22211 CC 1
    8 63 53 220 brake nipple 1
    9 801 707 shaft nut KM 6 1

  • Hydraulic Block Assy

    1 68 01 219 hydraulic pipe 1
    2 68 01 222 hydraulic pipe 1
    3 802 244 fitting 4
    4 65 23 111 hydraulic block 1
    5 802 152 fitting 1
    6 800 334 tredo ring 2
    7 802 203 collar screw 2
    8 68 01 217 hydraulic pipe 1
    9 802 250 fitting GE 8PLM 1
    10 802 273 fitting EVW16PSR3/4 2
    11 68 01 216 hydraulic pipe 2
    12 65 23 103 sequence valve 1
    13 65 23 104 over center valve 2
    14 802 253 fitting GE16PSR 2

  • Hydraulic Factory Settings

    • 1. Free spool the winch drum unless there is no cable on the drum. Loose the locking nut on the overcenter valve (1) Pull to wind the cable in (keep it free spooled). Turn the setscrew # 1 until gauge shows ~800 psi. To increase pressure - turn the screw to the left. To reduce pressure - turn the screw to the right.
    • 2. Push the lever to rewind or back out the winch cable. (still keep it in free spool mode) Loose the locking nut on the overcenter valve (2) Turn set screw # 2 until the gauge shows ~1000 psi. The pressures can varies a little, the importance is that the out going pressure is higher ~ 200 psi than going in.
    • 3. Pull to wind the cable in. Loose the locking nut on the sequence valve (3) Turn the setscrew # 3 until the pressure is ~1250 psi the winch will change to high speed when you reach 1200.1300 psi. Your winch is now set as it was from the factory and should work without any problems. Make sure the filter is OK as a high back pressure will affect the winch performance. (Note that some winches have the block turned 90 degree to the right than what the picture shows. The settings are still the same.)
Second Winch

  • Specification

     high speedlow speed
    Pulling capacity, inner rope turn 4,400 lbs 22,000 lbs
    outer rope turn 3,300 lbs 16,200 lbs
    Rope speed, inner rope turn 75'/min. 21'/min.
    outer rope turn 93'/min. 28'/min.
    Oil Pressure, max. 180 bar  
    Oil flow 20 gal/min.  
    Oil capacity 2,2 gal SAE 10W/30
    Drum diameter 7,09"  
    Weight 488 lbs  
    Cable 5/8" x 165'  

  • Hydraulic Drawing circuit

    1. Hydraulic Pump.
    2. Control Valve.
    3. Hydraulic Block, Over centre valves, shuttle valve and pressure gauge outlet are assembled in a block and mounted directly to the hydraulic motor.
      1. Over centre valves. This valve enable a load to be lowered at a controlled rate, without falling.
      2. Shuttle valve, whose function is to channel the oil pressure to the winch's spring-loaded brake and pressure gauge outlet.
      3. Sequence valve. This valve regulate the winch's rope speed and pulling capacity.
      4. Pressure gauge outlet, with M16 connection thread.
    4. Hydraulic spring-loaded brake, which automatically brakes the load when the control valve is moved to the neutral position -or if the oil pressure is lost.
    5. Hydraulic Motors, connection thread R 1/2"
    6. Strainer 250 microns degree of purity.
    7. Filter
    8. Hydraulic Reservoir.
    9. Pipes and Hoses, should have the following dimensions:
      Pump inlet line 1 1/4" - 1 1/2"
      Return line 1"
      Pressure line, Hose 1/2" Tube Dia. 18 x 1.5 mm.
      Pilot line Tube Dia. 8-10 x 1.0 mm
    browreckers

  • Winch Gear

    browreckers
     article numberDescriptionQuantity
    1 800 03 bolt 25
    2 800 039 bolt 5
    3 63 51 212 cover 1
    4 63 53 247 gasket 1
    5 800 945 seal ring 1
    6 801 719 ball bearing 1
    7 63 51 213 sleeve 1
    8 63 51 240 gear housing 1
    9 63 51 221 gear 1
    10 800 005 bolt 2
    11 63 53 257 lifting bracket 1
    12 801 710 locking washer 1
    13 801 709 shaft nut 1
    14 62 51 215 spacer 2
    15 63 52 106 gear 1
    16 801 702 ball bearing 8
    17 801 488 screw plug 1
    18 63 51 232 spacer 2
    19 63 51 223 cover 1
    20 800 404 locking ring 2
    21 63 51 222 gasket 6
    22 63 51 216 cover 4
    23 800 711 tension pin 2
    24 801 499 screw plug 2
    25 800 304 washer 20
    26 63 51 229 gear 1
    27 800 504 key 1
    28 63 51 105 gear 1
    29 63 51 233 gear 1
    30 801 750 free wheel 1
    31 63 51 214 shaft 2
    32 63 51 231 gasket 1
    33 801 753 ball bearing 1
    34 63 51 230 cover 1
    35 63 51 218 brake bracket 1
    36 63 51 227 cover 1
    37 800 050 bolt 4
    38 800 339 tredo ring 1
    39 800 323 tredo ring 2

  • Rope Drum section

    browreckers
     article numberDescriptionQuantity
    1 800 403 locking ring 1
    2 63 53 240 washer 1
    3 800 202 nut 1
    4 64 53 239 piston 1
    5 800 903 o-ring 1
    6 800 931 o-ring 1
    7 63 51 207 cylinder 1
    8 63 51 238 sleeve 1
    9 63 51 243 pressure spring 1
    10 63 51 103 fork arm 1
    11 63 53 220 brake nipple 1
    12 801 707 shaft nut 1
    13 63 51 244 spring 1
    14 63 51 104 friction brake 1
    15 800 003 bolt 3
    16 800 304 washer 3
    17 62 51 234 cover 1
    18 63 51 239 spacer 1
    19 63 51 210 outer bearing housing 1
    20 801 724 ball bearing 2
    21 63 51 242 dog clutch 1
    22 800 401 locking ring 1
    23 63 51 235 spacer 1
    24 800 015 bolt 2
    25 800 020 bolt 4
    26 800 707 tension pin 1
    27 63 51 203 dog clutch shield 1
    28 63 51 107 rope guard 1
    29 63 51 102 rope guard 1
    30 63 51 201 rope guard 1
    31 800 039 bolt 6
    32 63 51 200 drum shaft 1
    33 800 502 key 2
    34 800 016 bolt 2

  • Hydraulic Block assy

    browreckers
     article numberDescriptionQuantity
    1 68 02 206 Brake pipe 1
    2 80 22 02 Fitting 2
    3 63 02 205 Hydraulic pipe 1
    4 680 22 04 Hydraulic pipe 1
    5 63 51 108 Hydraulic brake 1
    6 802 244 Fitting 4
    7 801 210 Hydraulic Motor 2
    8 801 825 Locking screw 3
    9 802 267 Locking screw 2
    10 802 201 Locking screw 1
    11 65 23 110 Dummy cartridgee 1
    12 65 09 109 Dummy cartridge 1
    13 65 23 109 Non return valve 1
    14 65 23 103 Sequence valve 1
    15 65 23 104 Over center valve 2
    16 65 23 108 Hydraulic block 1
    17 65 11 203 Pressure gage nipple 1
    18 802 203 Collar screw 2
    19 80 03 34 Tredo ring 2

  • Hydraulic Factory settings

      The valves A and B are same type, over center valves. Valve C is a sequence valve.
      1. Free wheel the winch.
      2. Pull the lever as the winch should pull, (drum will not turn as it is in free- wheel position.)
      3. The gauge should read approx. 40-50 bars.
      4. Push lever as the winch should back out cable. The gauge should read 40 -50 bar higher than previous reading.
      5. If not, turn one of the A or B valves set screws. If as example setting A would not make any difference in pressure reading try B. Make sure you know how many turns you did and turn it back to start position.
      6. When done with A&B settings engage the winch again for test.
      7. Pull winch lever and the winch cable starts to pull. Now turn valve C until the winch gear down to low speed. Turn the set screw back slowly until winch gear up to high speed and leave it there. Your winch should now work without problems.
    browreckers

  • Trouble shooting

    The winch pulling capacity depends of how many layers of cable is on the drum. The closer to the bottom layer the more pulling power. Make sure that the cable is pulling under the drum, -never on top. If the winch backs off during winching with a rattling sound the dog clutch # 27 is slipping and need to be replaced, include new bolts # 25,25. The spring # 9 that holds the clutch engaged should be replaced together with new o-rings # 5 and 6.
    browreckers
Main Boom
browreckers
 article numberDescriptionQuantity
1 Filler cap cpi 1 82300901
2 Cable roller 1 82300902
3 Axle 1 82300903
4 Boom cpi 1 82300904
5 Axle 2 82300905
6 Arm 1 82300906
7 Cable roller 2 82300907
8 Bolt 1 82300908 82200709
9 Bushing 2 82300909
10 High presure hose 2 82300910 Mark SU-2
11 Plug 1 82300911
12 Oil stick 1 82300912
13 Bushing 4 82300913
14 Nut-washer 1 82300914
15 Pipe gear 1
16 801 702 ball bearing 8
17 801 488 screw plug 1
18 63 51 232 spacer 2
19 63 51 223 cover 1
20 800 404 locking ring 2
21 63 51 222 gasket 6
22 63 51 216 cover 4
23 800 711 tension pin 2
24 801 499 screw plug 2
25 800 304 washer 20
26 63 51 229 gear 1
27 800 504 key 1
28 63 51 105 gear 1
29 63 51 233 gear 1
30 801 750 free wheel 1
31 63 51 214 shaft 2
32 63 51 231 gasket 1
33 801 753 ball bearing 1
34 63 51 230 cover 1
35 63 51 218 brake bracket 1
36 63 51 227 cover 1
37 800 050 bolt 4
38 800 339 tredo ring 1
39 800 323 tredo ring 2
Under Reach
Lift Cylinder
Electrical
Remote
Stiff Legs
Tool Boxes
Hydraulics
Valve Body
200 comp

Bro Wreckers

browreckers

We built this page to help you to order replacement parts for your wreckers. For owners of Bro original wrecker bodies we have included answers to the most frequently asked repair and "how do I" questions. Call Sweden +46 (0)550 15666 Mail to Den här e-postadressen skyddas mot spambots. Du måste tillåta JavaScript för att se den.

Bro 200 A

200 comp

Forks and Lift Bars Spare parts

Forks and Lift Bars

The forks and cross bars has been re-designed during the years. The 3 cross bars has been replaced with one universal style.

browreckers

Spare parts

200 comp

    • Specification

       High speedLow speed
      Pulling capacity, inner rope turn 3,300 lbs 66,000 lbs
      outer rope turn 2,200 lbs 41,800 lbs
      Rope speed, inner rope turn 66'/min 14'/min
      outer rope turn 111'/min 17'/min
      Oil Pressure, max. 200 bar  
      Oil flow 20 gal/min  
      Drum diameter 7,5"  

    • Hydraulic Drawing circuit

      • 1. Hydraulic Pump.
      • 2. Control Valve.
      • 3. Hydraulic Block, Over centre valves, shuttle valve and pressure gauge outlet are assembled in a block and mounted directly to the hydraulic motor.
        • 1. Over centre valves. This valve enable a load to be lowered at a controlled rate, without falling.
        • 2. Shuttle valve, whose function is to channel the oil pressure to the winch's spring-loaded brake and pressure gauge outlet.
        • 3. Sequence valve. This valve regulate the winch's rope speed and pulling capacity.
        • 4. Pressure gauge outlet, with M16 connection thread.
      • 4. Hydraulic spring-loaded brake, which automatically brakes the load when the control valve is moved to the neutral position -or if the oil pressure is lost.
      • 5. Hydraulic Motors, connection thread R 1/2"
      • 6. Strainer 250 microns degree of purity.
      • 7. Filter
      • 8. Hydraulic Reservoir.
      • 9. Pipes and Hoses, should have the following dimensions:
        Pump inlet line 1 1/4" - 1 1/2"
        Return line 1"
        Pressure line, Hose 1/2" Tube Dia. 18 x 1.5 mm.
        Pilot line Tube Dia. 8-10 x 1.0 mm

    • Winch Gear

      1 63 53 274 drum shaft 1
      2 500 006 bolt m6s 10x25 fzb 8.8 17
      3 63 53 226 spacer 1
      4 800 901 seal ring ss 2290 cb 90x110x12 1
      5 63 52 228 bearing cover 1
      6 63 53 229 gasket 1
      7 801 710 roller bearing 22216 cc 1
      8 63 53 299 cover 1
      9 800 925 support ring 1
      10 801 702 ball bearing 6208 1
      11 63 53 261 gasket 1
      12 801 706 roller bearing 22211 cc 1
      13 802 204 locking screw vsti m22x1.5 ed 1
      14 63 53 262 gasket 1
      15 63 53 259 inspection cover 1
      16 800 003 bolt m6 s 8x20 fzb 8.8 12
      17 63 53 129 shaft 1
      18 63 52 109 gear 1
      19 63 53 252 spacer 1
      20 63 52 242 gasket 1
      21 63 53 263 cover 1
      22 63 53 302 shaft 1
      23 63 53 301 cover 1
      24 8000 502 key sms 2306 12x8x45 1
      25 63 53 100 gear 1
      26 800 005 bolt m6s 10x20 fzb 8.8 6
      27 63 53 297 cover 1
      28 63 53 244 gasket 1
      29 800 401 locking ring ss 1581 sga55 1
      30 800 703 ball bearing 6211 1
      31 63 53 242 spacert 1
      32 63 53 268 spring 1
      33 63 53 267 spring 1
      34 800 065 bolt sk6ss 10x12 14.9 1
      35 63 53 241 dog clutch 1
      36 63 53 107 clutch release fork 1
      37 800 402 locking ring ss 1581 sga 80 2
      38 63 53 230 spacer 1
      39 63 53 105 gear assy 1
      40 800 008 bolt m6ss 12x25 fzb 8.8 3
      41 63 53 112 cable guard 1
      42 63 53 257 eye bolt ring 1
      43 800 017 stop screw sk6 ss 12x25 14.9 2
      44 63 53 108 cable drum, assy 1
      45 63 53 310 gear housing 1

    • Motor, Brake abd Free Wheel

      1 800 196 bolt mc6s 8x25 12.9 12
      2 63 53 354 free wheel hub 1
      3 801 101 gasket 2
      4 801 705 free wheel 1
      5 63 53 233 free wheel flange 1
      6 800 906 seal ring ss 2950cb 55x80x10t 2
      7 63 53 308 gear 1
      8 800 507 key sms 2306 8x7x40 1
      9 800 502 key sms 2306 12x8x45 1
      10 800 165 bolt mc6s 80x90 12.9 12
      11 63 31 109 spring pressure brake 1
      12 800 036 bolt mc6s 10x20 8.8 6
      13 63 53 312 brake bracket 1
      14 63 53 305 gasket 1
      15 800 938 seal ring sms2290cb 40x62x7 1
      16 801 702 ball bearing 2
      17 800 925 support ring 1
      18 63 01 246 gasket 1
      19 800 015 bolt mc6s 12x30 12.9 2
      20 801 229 motor OMR 160 1

    • Air Free Spool Assy

      6 800 144 bolt mc6s 10x16 fzb 8.8 2
      8 800 902 o-ring 1
      11 63 53 314 cylinder 1
      12 63 53 239 piston 1
      13 800 903 o-ring 1
      14 800 202 nut ml6m 16 fzb 8 1
      15 63 53 240 washer 1
      16 800 403 lock ring ss 1582 sgh55 1

    • Side Cover Plate

      1 63 53 104 friction brake 1
      2 63 53 266 spring 1
      3 63 53 225 cover 1
      4 800 005 bolt m6s 10x20 8.8 6
      5 63 53 279 outer bearing housing 1
      6 63 53 224 bearing cover 1
      7 801 706 roller bearing 22211 CC 1
      8 63 53 220 brake nipple 1
      9 801 707 shaft nut KM 6 1

    • Hydraulic Block Assy

      1 68 01 219 hydraulic pipe 1
      2 68 01 222 hydraulic pipe 1
      3 802 244 fitting 4
      4 65 23 111 hydraulic block 1
      5 802 152 fitting 1
      6 800 334 tredo ring 2
      7 802 203 collar screw 2
      8 68 01 217 hydraulic pipe 1
      9 802 250 fitting GE 8PLM 1
      10 802 273 fitting EVW16PSR3/4 2
      11 68 01 216 hydraulic pipe 2
      12 65 23 103 sequence valve 1
      13 65 23 104 over center valve 2
      14 802 253 fitting GE16PSR 2

    • Hydraulic Factory Settings

      • 1. Free spool the winch drum unless there is no cable on the drum. Loose the locking nut on the overcenter valve (1) Pull to wind the cable in (keep it free spooled). Turn the setscrew # 1 until gauge shows ~800 psi. To increase pressure - turn the screw to the left. To reduce pressure - turn the screw to the right.
      • 2. Push the lever to rewind or back out the winch cable. (still keep it in free spool mode) Loose the locking nut on the overcenter valve (2) Turn set screw # 2 until the gauge shows ~1000 psi. The pressures can varies a little, the importance is that the out going pressure is higher ~ 200 psi than going in.
      • 3. Pull to wind the cable in. Loose the locking nut on the sequence valve (3) Turn the setscrew # 3 until the pressure is ~1250 psi the winch will change to high speed when you reach 1200.1300 psi. Your winch is now set as it was from the factory and should work without any problems. Make sure the filter is OK as a high back pressure will affect the winch performance. (Note that some winches have the block turned 90 degree to the right than what the picture shows. The settings are still the same.)
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